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Evidence Guide: LMTTN2005B - Undertake web conversion and finishing

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

LMTTN2005B - Undertake web conversion and finishing

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare for web conversion

  1. Specifications are checked to identify requirements for production.
  2. Web conversion and finishing process is selected according to product specification.
  3. Set web guides and tensions for product according to specifications.
  4. Machine controls are set to meet product requirements.
Specifications are checked to identify requirements for production.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Web conversion and finishing process is selected according to product specification.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Set web guides and tensions for product according to specifications.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Machine controls are set to meet product requirements.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Undertake web conversion and finishing

  1. Bonded web supply and speed is checked for conformance to specification.
  2. Web conversion and finishing process is monitored and operational parameters are adjusted to meet product requirements.
  3. Machine operations are monitored to ensure safe and correct operation according to OHS practices.
  4. Web or cylinder alignment problems are identified and rectified.
  5. Other minor product process and machine faults are identified and corrected where necessary to meet specified requirements and are reported.
  6. Major machine faults are reported.
  7. Machine is cleaned when required.
Bonded web supply and speed is checked for conformance to specification.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Web conversion and finishing process is monitored and operational parameters are adjusted to meet product requirements.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Machine operations are monitored to ensure safe and correct operation according to OHS practices.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Web or cylinder alignment problems are identified and rectified.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Other minor product process and machine faults are identified and corrected where necessary to meet specified requirements and are reported.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Major machine faults are reported.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Machine is cleaned when required.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Check quality of finished and converted web

  1. Finished and converted web is checked against quality standards and production requirements.
  2. Faults and non-conformances are identified and rectified or reported.
Finished and converted web is checked against quality standards and production requirements.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Faults and non-conformances are identified and rectified or reported.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Complete finishing process

  1. Finished web or non-woven product is packed and labeled according to order and product requirement.
  2. Cleaning of area is completed to ensure work environment is maintained in a safe and productive manner.
  3. Production records are accurately completed.
Finished web or non-woven product is packed and labeled according to order and product requirement.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Cleaning of area is completed to ensure work environment is maintained in a safe and productive manner.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Production records are accurately completed.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

The Evidence Guide provides advice on assessment and must be read in conjunction with the Performance Criteria, Required Skills and Knowledge, the Range Statement and the Assessment Guidelines for the Training Package.

Critical aspects of evidence

Demonstrates skills and knowledge to:

interpret production orders and schedules

set and check machine settings to meet production requirements

set web guides and tensions

monitor web conversion and finishing operations according to defined procedures and methods

make minor adjustments

check product samples against quality standards

load and unload products

complete records accurately and completely

apply OHS practices in work operations

Consistency in performance

Consistently applies skills and knowledge when:

organising work

completing tasks according to instructions

working systematically with attention to detail

identifying improvements and avoiding damage

using workplace practices

using OHS practices

recording and reporting accidents and incidents

assessing operational readiness of equipment

recognising and adapting to cultural differences in the workplace, including modes of behaviour and interactions

Resource implications

Access is required to real or appropriately simulated situations, including work areas, materials and equipment, and to information on workplace practices and OHS practices.

Context for assessment

Assessment may occur on the job or in an appropriately simulated environment.

Interdependent assessment

This unit may be assessed independently or in combination with other relevant units.

Required Skills and Knowledge

This describes the essential skills and knowledge and their level, required for this unit.

Demonstrates knowledge of:

web conversion and finishing processes, including effect of process on web and desired performance of finished product

safe handling requirements for chemicals

OHS practices, including hazard identification and control measures

quality practices

workplace practices

recording and reporting practices

Demonstrates skills to:

check machine safety equipment and report any faults

prepare bonded web forming for converted and finishing

load and unload materials according to machine and workplace practices

start and stop machines according to specifications

monitor machine operations, including machine production readings

recognise, rectify and report machine faults or problems as required

clean machines as required

check machine maintenance records

recognise fault conditions

read, interpret and follow information on work specifications, standard operating procedures and work instructions, and other reference material

maintain accurate records

communicate within the workplace

sequence operations

meet specifications

clarify and check task-related information

carry out work according to OHS practices

Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the Performance Criteria, is detailed below. Add any essential operating conditions that may be present with training and assessment depending on the work situation, needs if the candidate, accessibility of the item, and local industry and regional contexts.

Legislative/regulatory requirements

All work must comply with relevant Federal and State or Territory legislative or regulatory requirements.

Web conversion and finishing process may include

web cutting, slitting and re-reeling

base web finishing - micro-crepeing

base web finishing - coating

base web finishing - extrusion coating

base web finishing - flocking

base web finishing - corona/plasma

chemical finishing treatment

coating of webs using closed and open systems

chemical treatment such as:

fluoro-chemical treatment for aqueous liquid repellency

silicone treatment for aqueous liquid repellency

anti-microbial treatment

flame retardency treatment

micro-encapsulation

Machine operations may include

settings made using computer, mechanical and electronic controls

Web guides and tensions

web guides may be mechanical, electronic or pneumatic

tensions are set by mechanical, electronic or pneumatic means

OHS practices

OHS practices include hazard identification and control, risk assessment and implementation of risk reduction measures specific to the tasks described by this unit, and may relate to:

manual handling techniques

standard operating procedures

personal protective equipment

safe materials handling

taking of rest breaks

ergonomic arrangement of workplaces

following marked walkways

safe storage of equipment

housekeeping

reporting accidents and incidents

environmental practices